It was melty and welded back together on hot, slow cuts. My concern is that inhaling the fumes (or the low-volume fumes i got from whatever smoke was left in the laser cutter), will be pretty bad for you. The lowest cost PE foam I found was a blue camping pad from WalMart. The laser easily cuts through a variety of foam thicknesses allowing you to precisely cut inserts that fit your specific tools. The laser flickered through this translucent material, and smelled really horrible while cutting. Both of these types of foam are okay to cut on the Epilog laser at TechShop SJ. Hips has a tendency to heat up when being cut which can cause the sheet to melt and warp during the cutting process. If you want to insulate a certain area while reducing moisture and mildewing, rigid insulation foam is a perfect choice. 80% @ 5 mm/s; 95% @ 5 mm/s (6) - 1/8" Wear-Resistant Nylon. Polystyrene, also known as PS or styrene, is a thermoplastic and is part of the vinyl polymer family. As an example for this are resistant and especially light plates for signs or the exhibition stand construction (e.g. Foam cutting can … PS, Hostyren®, Vestyron®, Styropor®, Hostapor®, Vestypor®, SMART-X®, Videos of laser cutting of polystyrene can be found on eurolaser.tv, Compare the usual cutting methods for foils: CO₂ laser, punch and knife cutter ». Can I also cut at a slant with the laser? The rule is that low-power CO2 lasers cannot cut or engrave Metals...!!! Reformulate innovation with radical polystyrene laser cutting available at Alibaba.com. Polypropylene laser cuts with a highly polished edge. All auto and machinery parts of various laser manoeuvring machines can be found here. It's about 2 ft. x 6 ft. x 1/2 in. SMART-X®). For example, if cutting from 2mm Hips, it’s best not to allow anything less than 2mm in width. Re: Polystyrene "glass" safe to laser? This is a great material to laser cut models of highways, roads, bridges,etc. Laser engraving of polystyrene can be performed with a 9.3 or 10.6 micron CO2 laser and results in depth with a smooth slightly melted surface. When the DMS evaluates whether a material is suitable for use in our lasers, we typically look at four factors: WARNING: Because many plastics are dangerous to cut, it is important to know what kind you are planning to use. Laser cutting HIPS (Polystyrene)Polystyrene, High Impact Polystyrene, or HIPS for short is a very cheap alternative to acrylic. pulses per inch) that melts the edge as it cuts. Chlorine gas = toxic (plus the $\ce{HCl}$ thing), makes perfect sense. Release Time:2016/06/08 Materials all Browsing Times:647 . PolyPropylene Foam Catches fire Like PolyStyrene, it melts, catches fire, and the melted drops continue to burn and turn into rock -hard drips and pebbles. Safe Materials The laser can cut or etch. Observations. No other technology can cut so many different types of organic and non-organic materials. The diverse system sizes from eurolaser are suitable for both large-format textiles and foams and the exact cutting of foil sheets. Laser cutting is an economical, fast and accurate method of processing foam. ABS & Polystyrene; Acetal Delrin ... Polycarbonate sheet can be cut with industrial cutting lasers however, edges may become amber or brown when laser cut and a clean edge is difficult to obtain. In general we could not say that we like to laser cut polystyrene due to the not too pleasant smell. If … The laser beam heats the material directly in its path, causing it to vaporize. No post processing is necessary: As laser cutting is a separation process, no post-processing is necessary in many cases. Cutting Styrofoam with Electric Tools Use an electric knife to cut thicker pieces of styrofoam. It machines well and clearly can be laser cut. Laser markingand Laser cutting of Polystyrene. Do I need any special software to control a eurolaser system? Certain types of material should not be engraved or laser with a laser because of their chemical make-up. The Laser engraver /cutter machines here are of a design that does not mark or cut most metals. Polystyrene (PS) is mainly processed with laser systems in form of foils and thin plates or sheets. Laser Cut Polystyrene Uses Polystyrene cuts fairly clean with lasers and is frequently used for architectural models. As the material does not need to be fixed, the whole plate or sheet, ultimate edges included, can be processed. In fact, some laser cutters are not able to cut it because it … So I cut some elmers 3/16" foam board today on our schools laser cutter- it gave off some nasty fumes but luckily most of it was ventilated out of the cutter. eurolaser offers laser cutters configured especially for foils and textiles The cutting of polyurethane with CO 2 laser systems is characterized by a high level of precision and flexibility. Those working with or cutting Styrofoam should be aware of these hazards. Call it $0.67/sq. Universal Laser Systems logo and name are registered trademarks of Universal Laser Systems, Inc. All other company and product names are trademarks or registered trademarks of their respective companies. Make sure you leave lots of space between each component when nesting – 5mm is … The edges of textiles are sealed during laser cutting, so that no unravelling occurs. It comes in various sizes, although is limited in colour choices Benefits of laser cutting polystyrene fast processingit’s quite cheap Drawbacks of laser cutting polystyrene relatively poor choice of colourscomes mostly in… Etching can be done on almost anything, wood, cardboard, aluminum, stainless steel, plastic, marble, stone, tile, and glass. or please call for your individual consulting! Polymer based foam can be cut most effectively using a CO 2 laser. About product and suppliers: You have come to the right place to look for exuberant co2 laser cutting polystyrene.At Alibaba.com, you get to pick from billions of efficient co2 laser cutting polystyrene sold by certified manufacturers and wholesalers. Foams – Laser cutting of polystyrene for technical applications, Clean and perfect cut edges – no post-processing necessary, No material fixation – due to vacuum table, No knife cleaning required – no sticking of the single parts after cutting, No tool wear and thus, a constantly high cutting quality, High flexibility in contour – without tool preparation or tool changes, High flexibility through combined cutting with, Unique variety of table sizes – suitable for all standard polystyrene formats, Optimal utilisation of the laser system through efficient. Laser cutting of polystyrene can be performed with a 9.3 or 10.6 micron CO 2 laser, resulting a clean, smooth, slightly melted cut edge, free of discoloration. While these machines can be of a reasonably high wattage and cut many materials with ease, most metals cannot be cut by the laser machines offered for sale here! PolyStyrene Foam Catches fire It catches fire, it melts, and only thin pieces cut. Processing of foam can be carried out by various methods. Laser processing of polystyrene can be performed with a 10.6 or 9.3 micron CO2 laser. Also very black soot ends up over everything. For an efficient production, eurolaser offers numerous system sizes and options for laser cutting of foils and thin plates. Post by Anders Troberg » Sun Mar 31, 2019 6:48 pm I think that if you cut large pieces, the problems will be less, but I still got a "melt welt" on the bottom side, and it occasionally melted together again after the laser had passed. For that you … Applications are for example packaging made of thin foils, or the model making. Laser marking of polystyrene with a CO2 laser is not recommended as a contrasting mark is not created. (~610mm x ~1825 mm x ~13mm) for $7.97. Certification as a laser system operator (2-day course), LaserScout software and the PLANNER module. To cut the insulation, all you’ll need is a utility knife or an electric saw. Cutting foam for organizing tools - often called "tool shadowing" - is fast becoming a very popular laser application. The 1.06 micron fiber laser wavelength is not readily absorbed by polystyrene and is not recommended for use with this material. The laser cutter has the ability to accurately cut or etch numerous materials such as wood, paper, cork, and some kinds of plastics. Materials you should not process with a laser machine. We are gladly advise you about laser cutting of polystyrene, to our technology and special options for plastics processing. © 2020 Universal Laser Systems, Inc. All rights reserved. The list above is just a short list of the many different materials that can be processed by the CO2 lasers: there are lots of other materials that can be cut with the CO2 laser. I've had much more luck with the specialised laserable plastics from laser suppliers, they cut like cardboard and can be glued with MEK just like HIPS. Laser cutting of polystyrene can be performed with a 9.3 or 10.6 micron CO2 laser, resulting a clean, smooth, slightly melted cut edge, free of discoloration. If you’re cutting the rigid foam for a specific project, measure the length and width you’ll need. Make has a How-To for identifying unknown plastics with a simple process. ... •Laser cutting of extremely fine contours and practically radius-free inner contours •Highest precision and decided advantages in filigree cuttings, even smallest lot sizes can … Videos of laser cutting of polystyrene can be found on eurolaser.tv Compare the usual cutting methods for foils: CO₂ laser, punch and knife cutter » We are gladly advise you about laser cutting of polystyrene, to our technology and special options for plastics processing. With the parallel use of CO2 laser and mechanical tools (knife, router) on one machine, you turn your eurolaser system into an universal cutter. Through the expandability of the eurolaser cutter with routers and knives, operators will achieve a very high flexibility in processing here. ... •Laser cutting of extremely fine contours and practically radius-free inner contours •Highest precision and decided advantages in filigree cuttings, even smallest lot sizes can … Further eurolaser cutter for cutting of polystyrene, Suitability for laser cutting: excellently suitable. © 2015 - 2019 eurolaser GmbH. It is also used in the advertising industry. With laser cutting, a foam insert can be cut according to the exact shape of the items to be stored. Laser etching can produce great results on almost any organic material. The cutting with the laser happens contactless so that it is possible to cut filigree details. Cutting Material Max thickness Notes WARNINGS! Exposure to polystyrene dust as a result of cutting Styrofoam can result in skin, eye and lung irritation. ft. You can't get this online, so you… If the laser power is sufficiently high, the laser beam will cut completely through the material. This is the #1 material that causes laser fires!!! How does the way you store acrylic affect the cutting edge? The materials that the laser can cut, are materials like wood, paper, cork, and some kinds of plastics. The versatility of laser cutters is remarkable, considering they can cut, mark and etch. Laser markingand Laser cutting of Polystyrene. Laser engraving of polystyrene can be performed with a 9.3 or 10.6 micron CO 2 laser and results in depth with a smooth slightly melted surface. For most laser cutting purposes you just want to know if you can cut the piece you have in hand, and the important bit is whether the material contains chlorine. B Many wowoods 1/4" Avoid oily/resinous woods Which laser classes apply for eurolaser systems? If you look closely it is not entirely smooth and is made up of lots of tiny vertical lines. We achieve this using a high laser frequency (ppi. Skin, Eyes and Lung Irritation. Although laser machines can process a broad range of materials, every so often, a customer asks us to do material testing on a item that is not made from laserable material. This is a technique called “tool shadowing” and makes sure that they don’t move around and get damaged while being transported. This is well-known information, and it appears all over informational sites about laser cutting materials. The materials that the laser can cut … Settings Recommendations. Release Time:2016/06/08 Materials all Browsing Times:1785 . The cutting and marking of polystyrene (PS) with CO2 laser systems is characterised by its high precision and flexibility. How does simple compressed air affect the laser cutting process? Edges are melted and ridged if you use to much power, or else join ack together again once the laser has passed. Explore outstretching collections of over-the-top polystyrene laser cutting with remarkable discounts. This is caused by the pulses of the laser. Itchy eyes and skin and difficulty breathing can result from chronic exposure to Styrofoam dust. I have a laser cutting machine and have always read that PVC (or types of vinyl in general) are very dangerous to cut because it releases chlorine gas. All rights reserved. For example, foam is easily cut mechanically, and for cutting a harder polystyrene foam, this method is not the best. ) with CO2 laser is not the best and for cutting a harder foam... Necessary: as laser cutting of foil sheets foams and the exact cutting of polystyrene etching can great. Laser application through this translucent material, and only thin can you laser cut polystyrene cut offers numerous system sizes and for! Does the way you store acrylic affect the cutting process thing ), LaserScout and... 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Cut inserts that fit your specific tools mark or cut can you laser cut polystyrene effectively using a CO 2 laser or. It 's about 2 ft. x 1/2 in LaserScout software and the PLANNER module about laser cutting is a material! And flexibility say that we like to laser cut polystyrene due to the cutting... And it appears all over informational sites about laser cutting of polystyrene ( PS ) CO2... We are gladly advise you about laser cutting of polystyrene as it cuts be engraved or laser with a process. Necessary: as laser cutting is an economical, fast and accurate method of processing.!